Composite Manufacturing

Possessing the expertise and capabilities to manufacture a wide range of composite products. We can bring virtually any idea or concept to reality.

Piran Composites advanced technology

Industry leading composite manufacturing

With a strong foundation built on years of expertise, Piran Advanced Composites specialises in the processing of advanced composite materials using a variety of techniques. Our extensive experience allows us to work with pre-impregnated carbon, glass, and aramid fibres, as well as epoxy, cyanate ester, and phenolic resin systems. This enables us to manufacture components that meet the stringent requirements of strength, weight, and temperature in diverse applications, ranging from space exploration to medical advancements.

What is composites manufacturing?

Composites manufacturing is the process of creating products using advanced composite materials, which are composed of two or more different materials with distinct properties. These materials are combined to form a composite structure that exhibits superior strength, lightweight properties, and excellent resistance to various environmental conditions.

At Piran Advanced Composites, we provide end-to-end composites manufacturing solutions. From tooling design to component assemblies and integration, we have the expertise and capabilities to handle every stage of the production process.

What do Piran Composites offer

Composites manufacturing including:

Autoclave processing of prepreg materials
Five-axis machine trimming using fixtures or finished components
Bonding and assembly of components into assemblies or structures
Prototyping
Low volume and high volume production capabilities
Painting and finishing
Non destructive testing
Dimensional inspection
Automated kit cutting
Clean room facilities for clean layup of components
Frozen storage
Integration and assembly of electronics and avionics

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Composite manufacturing process

The composite manufacturing process typically begins with the selection of base materials, such as polymers, fibres, resins, or metals, based on the intended application and performance requirements.

The chosen materials are then combined through various methods like open moulding, closed moulding, or cast polymer moulding. During the manufacturing process, the materials are laid out in specific patterns or configurations, often layered or infused, and then subjected to curing or bonding processes.

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Key stages of composites manufacturing

Asset 1Material selection

Material selection & preparation

Selecting and preparing appropriate reinforcing fibres and material (e.g. carbon, glass, aramid, epoxy resin).

Asset 2Moulding

Moulding / layup

Desired arrangement and impregnating the fibres, creating composite structures.

Asset 3Curing

Curing / polymerisation

Solidify the resing and create a strong bond between the fibres.

Asset 4Post Curing

Post curing / thermal processing

To further strengthen the properties for optimal result.

Asset 5Trimming

Trimming & finishing

Trimming excess material and shape the composite to meet final design requirements.

Asset 6Quality control

Quality control / inspection

Conducting various tests and inspections ensuring the composite meets quality standards.

Asset 7Assembly

Assembly & integration

Integrate the composite components into the larger product or assembly.

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Why choose Piran for composite manufacturing?

Piran Advanced Composites is the trusted choice for composites manufacturing, backed by our extensive expertise and proven track record. With our long-standing capability in producing composite materials, we have established ourselves as a reliable partner in delivering high-quality components to advanced sectors such as aerospace.

Our unwavering commitment to meeting strict quality requirements and adhering to industry standards ensures that we consistently deliver on time, even for complex and challenging projects. Whether it’s prototyping or high-volume production, our demonstrated capability in manufacturing intricate parts sets us apart. You can have confidence in our ability to deliver exceptional results and overcome manufacturing challenges, making us the ideal partner for your composites manufacturing needs.

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The process

Explore the composite manufacturing process within Piran Composites

1

Consult

Our composites manufacturing process begins with a thorough consultation, where we actively collaborate with our clients to understand their specific requirements, goals, and project parameters. Through detailed discussions and analysis, we ensure a comprehensive understanding of their needs, allowing us to provide tailored solutions and expert guidance throughout the manufacturing process.
2

Design

Drawing on our extensive expertise in composites, we work closely with our clients to develop innovative and efficient designs that meet their specifications. Utilising advanced design software and techniques, we create optimised designs that maximise strength, minimise weight, and ensure structural integrity, setting the foundation for successful manufacturing.
3

Prototype

With the design finalised, we move on to the prototyping stage, where we bring concepts to life. Through the use of cutting-edge technologies and materials, we fabricate prototypes that accurately represent the final product, allowing for thorough testing, evaluation, and refinement before proceeding to full-scale manufacturing.
4

Manufacture

Leveraging our state-of-the-art facilities and advanced manufacturing processes, we transform the approved design and prototyped components into high-quality composite products. Our experienced team meticulously executes the manufacturing process, ensuring precise material placement, resin infusion, curing, and quality control measures to achieve consistent and reliable results.
5

Finish

Attention to detail is paramount in delivering exceptional composite products. Our skilled technicians employ various finishing techniques, including trimming, sanding, painting, and surface treatments, to achieve the desired aesthetic appearance and functional requirements. This meticulous finishing process enhances the overall quality and durability of the final product.
6

Supply

Once the manufacturing and finishing processes are complete, we take pride in delivering the finished composite products to our clients. With efficient supply chain management and a commitment to timely delivery, we ensure that our clients receive their products on schedule, ready for integration into their applications or distribution to end-users.

World class facilities delivering guaranteed quality

Piran Advanced Composites houses world-class facilities dedicated to composites manufacturing. With cutting-edge machinery, advanced tooling, and precision equipment, we deliver exceptional composite products of the highest quality. Our state-of-the-art production capabilities and close collaborations with trusted partners enable us to tackle complex projects and produce intricate components, meeting the stringent demands of diverse industries. At Piran, our world-class facilities form the cornerstone of our excellence in composites manufacturing, bringing our client’s visions to life with uncompromising quality and precision.

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Composites manufacturing sectors

Explore the market sectors in which Piran Composites display their composites manufacturing capabilities

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UK based, worldwide service

Offering composites manufacturing for global businesses

Piran Advanced Composites, based in the UK, serves as a Tier 1 supplier to major global OEMs. Our UK manufacturing sites enable us to deliver our world-class composite solutions internationally, ensuring that clients worldwide can benefit from our expertise and exceptional services.

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    Composite manufacturing FAQs

    What are examples of Composite products?

    Advanced composite products typically involve materials and technologies that offer exceptional strength-to-weight ratios, durability, and specialized properties, such as: Aircraft wings, wind turbine blades, high-pressure gas storage, satellite structures to mention some.

    What is the average lead time on Composite manufacturing services?

    Lead time is product and industry specific. Get in touch so we can offer an estimate lead time for your project.

    Can Piran Advanced Composites provide Composite manufacturing at scale?

    Yes, we are proud to offer volume production at scale.

    What are the Composite materials used in manufacturing?

    Advanced composite materials used in manufacturing include a variety of high-performance combinations of reinforcement fibres and matrix materials, such as: Carbon Fibre, Glass Fibre, Aramid Fibre, Metal Matrix, Ceramic Matrix, Polymer Matrix.

    Does Piran Advanced Composites provide for bespoke product needs?

    Yes, please do get in touch. If what you’re looking for isn’t mentioned or you’re uncertain exactly what it is you’re looking for, we can help!

    Where is the work carried out by Piran Advanced composites?

    All our work is carried out in our UK bases for clients all over the world.

    Does Piran Advanced composites guarantee quality?

    Yes. We are NQA UKAS ISO9001 accredited and have a global reputation for impeccable quality.

    What design format does Piran accept?

    At Piran we can read in any CAD Design format.