Composite Moulding, Jigs & Fixtures

We specialise in the creation of superior-quality composite moulds, tools, jigs and fixtures, expertly tailored for any market application.

Piran team member working on the CMS machine

Comprehensive tooling solutions for optimal efficiency

We pride ourselves on our versatility and precision in the creation of layup tools. We design, engineer, and manufacture both small and large-scale tools, catering to a range of needs from prototypes and low volume projects to high volume, tight tolerance tasks requiring matched CTE carbon tooling. We can also provide high-temperature tooling solutions for components requiring a high TG, ensuring the highest standards of quality and efficiency in every project.

What are mould tools, jigs & fixtures?

In the world of composites, moulds, tools, and jigs fixtures play a critical role in shaping and forming materials into desired parts. They represent the backbone of both prototype creation and high volume production. Moulds provide the essential form for the composite material, guiding it into the required shape. Tools, including cutting or shaping devices, interact directly with the composite to refine it. Jigs and fixtures are used to hold the workpieces securely in place during manufacturing, ensuring precision and consistency. These components are all integral to transforming raw materials into finished products, whether for a single prototype or for mass production.

What do Piran Composites offer

Composite tooling including:

Pattern and Moulds
Complex Backing Structures
Handling Features
Reference Positions (RPS)
Net-Edge Bars
Split Moulds
Caul Plate/Intensifiers

Press tooling including:

Matched-Die (Aluminium or Steel)
Preform Mould/Tooling

Jig & fixture including:

Metallic and Composite Fixtures
CNC Machining Fixtures (Mechanical and Vacuum Clamping)
Assembly, Drill, and Bond Fixtures
Test Fixtures
Inspection Fixtures

Additional services:

Laminates
Material Selection
Manufacturing Processes
FEA (Finite Element Analysis)
Reverse Engineering

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Why choose Piran for
composite moulding, jigs & fixtures?

Choosing Piran Composites for your moulds, tools, and jigs fixtures needs guarantees an unparalleled level of expertise and seamless, comprehensive service. Our team brings years of industry experience, ensuring that every piece we create meets the highest standards of quality and precision. What’s more, unlike many other providers, we handle every step of the design and manufacturing process internally. This means that from concept to completion, your project benefits from our cohesive, streamlined operations, reducing lead times and ensuring a perfect fit with your specifications.

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The process

Explore the composites mould tool, jigs & fixtures process within Piran Composites

1

Consult

This initial stage involves in-depth discussions with you, our client, to fully understand your requirements and expectations. It’s an opportunity for us to gather key information and establish the parameters of your project.
2

Design

Armed with your specifications, our skilled engineers utilise advanced software to create detailed designs for your moulds, tools, and jigs fixtures. This stage ensures each component is tailor-made to perfectly suit your needs.
3

Manufacture

With designs in hand, we move to our state-of-the-art facilities where your components are expertly crafted. Our in-house manufacturing process guarantees precision and quality, producing tools that meet the highest industry standards.
4

Inspect

Each component undergoes a rigorous inspection process to ensure it meets our strict quality control criteria. Utilizing our Faro Arm with a laser scanner and PolyWorks software, we guarantee the accuracy and integrity of each part.
5

Verify

The final step in our process involves the verification of the finished products against your original specifications. This crucial stage reassures that every tool, mould, and jig fixture aligns seamlessly with your requirements, ensuring complete satisfaction.

World class facilities delivering guaranteed quality

We operate a comprehensive, full-service composites manufacturing facility tailored specifically for tooling and component production. Our advanced setup includes in-house 5-axis machining for optimal precision, oven and autoclave curing for efficient composite formation, and clean rooms to maintain the utmost standards of quality and purity. Our facility boasts dedicated spaces for bonding and assembly, ensuring a seamless process from start to finish. Integral to our operation is our sophisticated dimensional inspection system, guaranteeing that every piece we create aligns perfectly with your specifications.

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Mould tools, jigs & fixtures market sectors

Explore the market sectors in which Piran Composites display their mould tools, jigs & fixtures capabilities

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UK based, worldwide service

Offering composite mould tools, jigs & fixtures for global OEMs

Piran Advanced Composites, based in the UK, serves as a Tier 1 supplier to major global OEMs. Our UK manufacturing sites enable us to deliver our world-class composite solutions internationally, ensuring that clients worldwide can benefit from our expertise and exceptional services.

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    Mould tools, jig & fixtures FAQs

    What are the Moulds for composite materials?

    Moulds for composite materials, often referred to as composite moulds or tooling, are critical components in the manufacturing process of composite parts.

    What is the average lead time on Composite moulding services?

    Lead time is product and industry specific. Get in touch so we can offer an estimate lead time for your project.

    Can Piran Advanced Composites provide Composite moulding at scale?

    Yes, we are proud to offer volume production at scale.

    What is the best material for carbon fibre moulds?

    When creating moulds for composite materials, especially carbon fibre composites, it’s essential to choose materials that can withstand the manufacturing process, provide the desired surface finish, and ensure dimensional stability. To mention some, Epoxy tooling boards, Aluminium, Steel, silicone rubber.

    My exact requirement isn’t mentioned here; could Piran Advanced Composites still deliver it?

    Yes, please do get in touch. If what you’re looking for isn’t mentioned or you’re uncertain exactly what it is you’re looking for, we can help!

    What are examples of fixtures and jigs?

    Fixtures and jigs play a crucial role in enhancing manufacturing efficiency, reducing errors, and ensuring product quality in various industries, from aerospace and automotive manufacturing to woodworking and electronics assembly. Some examples, Milling and drilling fixtures, welding fixtures, drill jigs, router jigs and assembly jigs.

    Does Piran Advanced composites guarantee quality?

    Yes. We are NQA UKAS ISO9001 accredited and have a global reputation for impeccable quality.

    What design format does Piran accept?

    At Piran we can read in any CAD Design format.