Composite High Volume Production Manufacturers

With a proven track record of delivering high-volume production on time and meeting stringent quality requirements, Piran Advanced Composites excels in meeting the demands of complex supply chains.

Two team members working in the Piran Composites workshop.

A trusted partner for high volume composites

At Piran Advanced Composites, we possess extensive experience in manufacturing components ranging from one-offs to high-volume production. Our expertise allows us to tailor manufacturing methods that align with competitive budgets while ensuring strict compliance with quality standards. We take pride in providing full traceability of component production, meeting the rigorous supplier flow down requirements. With our proven track record as a trusted supplier to numerous industry leaders, we bring a wealth of experience to volume production, delivering exceptional results and meeting any project’s unique demands.

What is volume production?

Volume production in composites refers to the ability to manufacture large quantities of components while maintaining strict requirements and specifications. It is a complex undertaking that demands well-established processes, skilled personnel, and robust infrastructure.

At Piran Advanced Composites, we have invested years of expertise, resources, and diligent efforts to build a foundation for efficient volume production. With a dedicated team of commercial quality manufacturing engineers and trained staff, we have the capability to scale up production seamlessly. Our proven track record in high volume production demonstrates our proficiency in efficiently delivering hundreds or even thousands of composite parts per month.

What do Piran Composites offer

Volume production including:

Efficient manufacturing processes
Prototyping
Tooling
Jigs & Fixtures
Industry-specific quality control & checks
Frequent product reviews
Product testing

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Why choose Piran for volume
production?

When it comes to volume production in composites, choosing Piran Advanced Composites is a decision backed by a proven track record of excellence. Our extensive experience in serving various industries has solidified our reputation as a trusted supplier for demanding projects.

With a commitment to precision and efficiency, we have consistently demonstrated our ability to meet and exceed expectations. Our long-standing presence in the industry is a testament to our capability to deliver high-quality results, even in the most challenging sectors. Whether it’s aerospace, automotive, or other advanced industries, we have the expertise and track record to deliver volume production services that meet stringent requirements and strict deadlines.

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The process

Explore the volume production process within Piran Composites

1

Consult

Our volume production process begins with a comprehensive consultation, where we collaborate closely with our clients to understand their specific requirements, production goals, and quality standards.
2

Design

Leveraging our expertise in composites manufacturing, we work closely with our clients to develop efficient and optimised designs that meet their functional and aesthetic needs while ensuring manufacturability at scale.
3

Prototype

Prior to full-scale production, we create prototypes to validate the design, assess manufacturing feasibility, and fine-tune the production processes. This stage allows us to identify any potential issues and make necessary adjustments.
4

Pre-production

Once the design and prototyping stages are complete, we move into pre-production. This involves setting up the necessary infrastructure, establishing production lines, and ensuring all systems are ready for efficient and reliable manufacturing.
5

Process engineering

Our experienced team of process engineers analyzes the production requirements and develops optimised manufacturing processes. This includes determining the most suitable materials, implementing quality control measures, and optimizing production flow.
6

Manufacturing engineering

With a focus on efficiency and precision, our manufacturing engineers meticulously plan and optimise the production operations. They ensure seamless coordination between equipment, personnel, and resources to maximise productivity and minimise lead times.
7

Manufacture

Following the process engineering and manufacturing engineering phases, we seamlessly transition into the manufacturing stage. Leveraging our advanced facilities and expertise, we execute the production plan with precision and efficiency. Our skilled workforce and state-of-the-art equipment work in harmony to fabricate composite components to the highest standards.
8

Finish

After the manufacturing process, we meticulously inspect and finish each component to meet the highest quality standards. This includes surface treatments, coatings, and any necessary post-processing steps to achieve the desired final product.
9

FAIR/PPAP

We perform First Article Inspection Reports (FAIR) or Production Part Approval Process (PPAP) to ensure the quality and compliance of our volume production. This involves thorough inspection, testing, and documentation to validate the components against specifications and industry standards.
10

Supply

The final stage involves efficient supply chain management, ensuring timely delivery of the manufactured components to our clients. We maintain robust logistics processes to guarantee smooth and reliable distribution, meeting the project’s timeline and delivery requirements.

World class facilities delivering guaranteed quality

With a relatively large production space and ongoing efforts to expand our footprint, we have the capacity to handle high-volume manufacturing requirements. Our dedicated manufacturing cells are tailored to specific production needs, allowing for efficient and streamlined processes. Whether it’s optimising workflow, implementing quality controls, or maintaining consistent production output, our expertise in volume production is unmatched.

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Volume production market sectors

Explore the market sectors in which Piran Composites display their volume production capabilities

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UK based, worldwide service

Offering volume production for global businesses

Piran Advanced Composites, based in the UK, serves as a Tier 1 supplier to major global OEMs. Our UK manufacturing sites enable us to deliver our world-class composite solutions internationally, ensuring that clients worldwide can benefit from our expertise and exceptional services.

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    Volume production FAQs

    What is considered high volume manufacturing?

    High-volume manufacturing refers to the production of a large quantity of products or components within a relatively short period of time. The specific threshold for what is considered “high volume” can vary depending on the industry, product complexity, and the capabilities of the manufacturing process.

    What is the average lead time on Composite production services?

    Lead time is product and industry specific. Get in touch so we can offer an estimate lead time for your project.

    Can Piran Advanced Composites provide Composite production at scale?

    Yes, we are proud to offer volume production at scale.

    What are the advantages of high volume production?

    High-volume production offers several advantages for manufacturers, making it an attractive approach for certain industries and products. Some of the key advantages include: Efficiency, consistency and quality control, shorter lead times, supply chain efficiency.

    My exact requirement isn’t mentioned here; could Piran Advanced Composites still deliver it?

    Yes, please do get in touch. If what you’re looking for isn’t mentioned or you’re uncertain exactly what it is you’re looking for, we can help!

    Where is the work carried out by Piran Advanced composites?

    All our work is carried out in our UK bases for clients all over the world.

    Does Piran Advanced composites guarantee quality?

    Yes. We are NQA UKAS ISO9001 accredited and have a global reputation for impeccable quality.

    What design format does Piran accept?

    At Piran we can read in any CAD Design format.